De elektronische studiegids voor het academiejaar 2025 - 2026 is onder voorbehoud.





Material selection and forming processes (4536)

  
Coordinating lecturer :Prof. dr. ir. Albert VAN BAEL 
  
Member of the teaching team :dr. ing. Tim EVENS 


Language of instruction : English


Credits: 5,0
  
Period: semester 1 (5sp)
  
2nd Chance Exam1: Yes
  
Final grade2: Numerical
 
Exam contract: not possible


 
Sequentiality
 
   Mandatory sequentiality bound on the level of programme components
 
 
  Following programme components must have been included in your study programme in a previous education period
    Applied materials science (2658) 3.0 stptn
 

Prerequisites

The student knows the important material properties, the material families and production techniques.

The student has insights in the influences of heat and surface treatments on material properties.

The student can collect and interpret data about materials using databases and company information.

The student can relate the internal material structure to the relevant material properties.

Using mechanics, the student is able to draw up load schedules and can use formulas for calculating mechanically loaded structures.



Content

Lectures (12x2u)
Materials selection in mechanical design
Metal forming processes and simulations
Polymer forming processes and simulation

Materials selection project (6x1.5u)
The student chooses a materials selection topic in agreement with the teaching staff. The student analyses the design requirements for a component in terms of function, objectives and constraints. The student translates these into material indices to maximize some aspects of performance. By means of screening and ranking the student identifies the most promising materials. By studying supporting information, the student makes a final material choice and proposes a production technique. The work is summarized in a written report and defended in public.

Lab sessions (3x3u)
Viscoelasticity
Injection moulding defects and polymer testing 
Polymer processing techniques



Organisational and teaching methods
Organisational methods  
Lecture  
Practical  
Small group session  
Teaching methods  
Case study  
Group work  
Homework  
Presentation  
Report  


Evaluation

Period 1    Credits 5,00

Evaluation method
Written evaluaton during teaching periode20 %
Transfer of partial marks within the academic year
Report
Oral evaluation during teaching period20 %
Transfer of partial marks within the academic year
Presentation
Written exam60 %
Closed-book
Oral explanation

Second examination period

Evaluation second examination opportunity different from first examination opprt
No
Explanation (English)2nd exam chance: 60% written examination with oral explanation as in first exam chance. There is no second evaluation for the permanent evaluation (40%): the score of the first exam chance is maintained.
 

Compulsory course material
 

Presentations used in lectures and lab sessions.

 

Recommended reading
  Materials Selection in Mechanical Design,Michael Ashby,5th Edition,Butterworth-Heinemann,9780081005996
 

Mandatory software
 

Granta EduPack software, including a database of materials and process information, materials selection tools and a range of supporting resources. 

 

Remarks
 

Relation to research:
The course is taught by members of the KU Leuven research group Polymer Processing & Engineering. As such, typical research topics and recent developments will be discussed.

Relation to industrial activities:
Metal forming and polymer processing are important industrial sectors. These companies expect our engineers to have mastered the relevant knowledge and skills.



Learning outcomes
Master of Electromechanical Engineering Technology
  •  EC 
  • EC1 - The holder of the degree thinks and acts professionally with an appropriate engineering attitude and continuous focus on personal development, adequately communicates, effectively cooperates, takes into account the sustainable, economical, ethical, social and/or international context and is hereby aware of the impact on the environment.

     
  •  DC 
  • DC-M8 - The studentcan evaluate knowledge and skills critically to adjust own reasoning and course of action accordingly.

      
  •  BC 
  • The student can select appropriate materials for arbitrary applications and propose suitable production technologies for given products. He/she can recognize production defects and propose possible solutions. In the lab sessions the student elaboratesappropriate experiments.

     
  •  DC 
  • DC-M9 - The student can communicate in oral and in written (also graphical) form.

      
  •  BC 
  • The students write a report on the material selection project and present this in front of an internal jury.

    The students write reports about the lab sessions.

     
  •  DC 
  • DC-M10 - The studentcan function constructively and responsibly as member of a (multidisciplinary) team.

      
  •  BC 
  • The students work in teams for the material selection project and for the lab sessions.

     
  •  DC 
  • DC-M11 - The studentacts socially responsible and within an international framework.

      
  •  BC 
  • The students must make socially responsible choices in the material selection project.
     
  •  DC 
  • DC-M12 - The studentshows a suitable engineering attitude.

      
  •  BC 
  • An engineering attitude is essential for the material selection project.
  •  EC 
  • EC5 - The holder of the degree has specialist knowledge of and insight in principles and applications within the domains of material science, production and mechanical design or the domain of automation in which he/she can independently identify and critically analyse  unfamiliar, complex design or optimisation problems, and methodologically create solutions with eye for data processing and implementation, with the help of numerical simulation techniques or advanced tools, aware of potential mistakes, practical constraints and with attention to the recent technological developments.

     
  •  DC 
  • DC-M1 - The studenthas knowledge of the basic concepts, structures and coherence.

      
  •  BC 
  • The student can explain the methodological approach for material selection according to Ashby's method.

    The student can explain the properties and behavior of all material families.

    The master can explain the interactions betweenmaterial properties, production process and product properties when using plastic metal forming processes.

    The master can explain issues of sustainable materials.

    The student acquires advanced knowledge of the material properties ofpolymers. He/she can explain the principles of polymer forming technologies and simulation techniques.

     
  •  DC 
  • DC-M2 - The studenthas insight in the basic concepts and methods.

      
  •  BC 
  • The student has advanced insights in the topics listed in DC-M1.

     
  •  DC 
  • DC-M3 - The studentcan recognize problems, plan activities and perform accordingly.

      
  •  BC 
  • In the material selection project the student takes all necessary steps to bring the project to a successful conclusion.
     
  •  DC 
  • DC-M4 - The studentcan gather, measure or obtain information and refer to it correctly.

      
  •  BC 
  • In the material selection project the student collects relevant information about products, materials and production processes.

    In the lab sessions the student performs experiments for characterization of the mechanical and the thermal behaviorof polymers.

     
  •  DC 
  • DC-M5 - The student can analyze problems, logically structure and interpret them.

      
  •  BC 
  • In the material selection project the student analyses the required product functionalities, formulates the product requirements and translates these into material property requirements.

    In the lab sessions the students processes and interpretsexperimental data of mechanical and thermal material tests (see EC4). The results must be reported in scientifically accepted terms.

    In a lab session the student analyses material problems and product defects in injection moulding processes.

     
  •  DC 
  • DC-M6 - The studentcan select methods and make calculated choices to solve problems or design solutions.

      
  •  BC 
  • In the material selection project the students adopt a systematic and scientifically based approach for choosing a suitable material and production techniques.

     
  •  DC 
  • DC-M8 - The studentcan evaluate knowledge and skills critically to adjust own reasoning and course of action accordingly.

      
  •  BC 
  • In the material selection project the students reflect on the material choice, suitable production techniques and the sustainability of the proposed solution.

    The student can select appropriate materials for arbitrary applications and proposesuitable production technologies for given products. He/she can recognize production defects and propose possible solutions. In the lab sessions the student elaborates appropriate experiments.

 

  EC = learning outcomes      DC = partial outcomes      BC = evaluation criteria  
Offered inTolerance3
Exchange Programme Engineering Technology J
Master of Electromechanical Engineering Technology optie design & production J



1   Education, Examination and Legal Position Regulations art.12.2, section 2.
2   Education, Examination and Legal Position Regulations art.15.1, section 3.
3   Education, Examination and Legal Position Regulations art.16.9, section 2.