De elektronische studiegids voor het academiejaar 2026 - 2027 is onder voorbehoud.





Material selection and forming processes (4536)

Coordinating lecturer:Prof. dr. ir. Albert VAN BAEL 
Member of the teaching team:De heer Jordy MOORS 


Credits: 5,0
Study load hours: 135
Period: semester 1 (5sp)

Language of instruction: English
Exam contract: not possible

2nd Chance Exam1: Yes
Final grade2: Numerical
Tolerance3: See included in these programmes

Sequentiality
Mandatory sequentiality bound on the level of programme components
 
 
  Following programme components must have been included in your study programme in a previous education period
    Applied materials science (2658) 3.0 stptn  
 


Prerequisites

The student knows the important material properties, the material families and production techniques.

The student has insights in the influences of heat and surface treatments on material properties.

The student can collect and interpret data about materials using databases and company information.

The student can relate the internal material structure to the relevant material properties.

Using mechanics, the student is able to draw up load schedules and can use formulas for calculating mechanically loaded structures.



Content

Lectures (12x2u)
Materials selection in mechanical design
Metal forming processes and simulations
Polymer forming processes and simulation

Materials selection project (6x1.5u)
The student chooses a materials selection topic in agreement with the teaching staff. The student analyses the design requirements for a component in terms of function, objectives and constraints. The student translates these into material indices to maximize some aspects of performance. By means of screening and ranking the student identifies the most promising materials. By studying supporting information, the student makes a final material choice and proposes a production technique. The work is summarized in a written report and defended in public.

Lab sessions (3x3u)
Viscoelasticity
Injection moulding defects and polymer testing 
Polymer processing techniques



Compulsory course material
 

Presentations used in lectures and lab sessions.

 

Recommended reading
  Materials Selection in Mechanical Design,Michael Ashby,5th Edition,Butterworth-Heinemann,9780081005996
 

Mandatory software
 
  • Name: Ansys Granta EduPack
    • License type: Provided by KU Leuven.
    • Information and download: see instructions on Toledo.
    • To be installed on personal laptop and available in KU Leuven computer labs.
 

Remarks
 

Relation to research:
The course is taught by members of the KU Leuven research group Polymer Processing & Engineering. As such, typical research topics and recent developments will be discussed.

Relation to industrial activities:
Metal forming and polymer processing are important industrial sectors. These companies expect our engineers to have mastered the relevant knowledge and skills.



Organisational and teaching methods
Organisational methods  
Lecture  
Practical  
Small group session  
Teaching methods  
Case study  
Group work  
Homework  
Presentation  
Report  


Evaluation

Semester 1 (5,00sp)

Evaluation method
Written evaluation during teaching period20 %
Transfer of partial marks within the academic yearYes, no resit exam
Report
Oral evaluation during teaching period20 %
Transfer of partial marks within the academic yearYes, no resit exam
Presentation
Written exam60 %
Closed-book
Oral explanation
Additional information

For specific guidelines and consequences regarding the use of AI, please consult Toledo.


Second examination period

Evaluation second examination opportunity different from first examination opprt
No
Explanation (English)2nd exam chance: 60% written examination with oral explanation as in
first exam chance.
There is no second evaluation for the permanent evaluation (40%): the
score of the first exam chance is maintained.


Learning outcomes
  EC = learning outcomes      DC = partial outcomes      BC = evaluation criteria  
Included in these programmesTolerance3
Exchange Programme Engineering Technology Y
Master of Electromechanical Engineering Technology optie design & production Y



1   Education, Examination and Legal Position Regulations art.12.2, section 2.
2   Education, Examination and Legal Position Regulations art.15.1, section 3.
3   Education, Examination and Legal Position Regulations art.16.9, section 2.