De elektronische studiegids voor het academiejaar 2025 - 2026 is onder voorbehoud.





Material selection and forming processes (4536)

  
Coordinating lecturer :Prof. dr. ir. Albert VAN BAEL 
  
Member of the teaching team :dr. ing. Tim EVENS 


Language of instruction : English


Credits: 5,0
  
Period: semester 1 (5sp)
  
2nd Chance Exam1: Yes
  
Final grade2: Numerical
 
Exam contract: not possible


 
Sequentiality
 
   Mandatory sequentiality bound on the level of programme components
 
 

Prerequisites

The student knows the important material properties, the material families and production techniques.

The student has insights in the influences of heat and surface treatments on material properties.

The student can collect and interpret data about materials using databases and company information.

The student can relate the internal material structure to the relevant material properties.

Using mechanics, the student is able to draw up load schedules and can use formulas for calculating mechanically loaded structures.



Content

Lectures (12x2u)
Materials selection in mechanical design
Metal forming processes and simulations
Polymer forming processes and simulation

Materials selection project (6x1.5u)
The student chooses a materials selection topic in agreement with the teaching staff. The student analyses the design requirements for a component in terms of function, objectives and constraints. The student translates these into material indices to maximize some aspects of performance. By means of screening and ranking the student identifies the most promising materials. By studying supporting information, the student makes a final material choice and proposes a production technique. The work is summarized in a written report and defended in public.

Lab sessions (3x3u)
Viscoelasticity
Injection moulding defects and polymer testing 
Polymer processing techniques



Organisational and teaching methods
Organisational methods  
Lecture  
Practical  
Small group session  
Teaching methods  
Case study  
Group work  
Homework  
Presentation  
Report  


Evaluation

Semester 1 (5,00sp)

Evaluation method
Written evaluaton during teaching periode20 %
Transfer of partial marks within the academic year
Report
Oral evaluation during teaching period20 %
Transfer of partial marks within the academic year
Presentation
Written exam60 %
Oral explanation

Second examination period

Evaluation second examination opportunity different from first examination opprt
No
Explanation (English)2nd exam chance: 60% written examination with oral explanation as in first exam chance. There is no second evaluation for the permanent evaluation (40%): the score of the first exam chance is maintained.
 

Compulsory course material
 

Presentations used in lectures and lab sessions.

 

Recommended reading
  Materials Selection in Mechanical Design,Michael Ashby,5th Edition,Butterworth-Heinemann,9780081005996
 

Mandatory software
 

Granta EduPack software, including a database of materials and process information, materials selection tools and a range of supporting resources. 

 

Remarks
 

Relation to research:
The course is taught by members of the KU Leuven research group Polymer Processing & Engineering. As such, typical research topics and recent developments will be discussed.

Relation to industrial activities:
Metal forming and polymer processing are important industrial sectors. These companies expect our engineers to have mastered the relevant knowledge and skills.



Learning outcomes
Master of Electromechanical Engineering Technology
  •  EC 
  • EC1 - The holder of the degree thinks and acts professionally with an appropriate engineering attitude and continuous focus on personal development, adequately communicates, effectively cooperates, takes into account the sustainable, economical, ethical, social and/or international context and is hereby aware of the impact on the environment.

     
  •  DC 
  • DC-M11 - The studentacts socially responsible and within an international framework.

      
  •  BC 
  •  
  •  DC 
  • DC-M12 - The studentshows a suitable engineering attitude.

      
  •  BC 
  •  
  •  DC 
  • DC-M9 - The student can communicate in oral and in written (also graphical) form.

      
  •  BC 
  •  
  •  DC 
  • DC-M8 - The studentcan evaluate knowledge and skills critically to adjust own reasoning and course of action accordingly.

      
  •  BC 
  •  
  •  DC 
  • DC-M10 - The studentcan function constructively and responsibly as member of a (multidisciplinary) team.

      
  •  BC 
  •  EC 
  • EC5 - The holder of the degree has specialist knowledge of and insight in principles and applications within the domains of material science, production and mechanical design or the domain of automation in which he/she can independently identify and critically analyse  unfamiliar, complex design or optimisation problems, and methodologically create solutions with eye for data processing and implementation, with the help of numerical simulation techniques or advanced tools, aware of potential mistakes, practical constraints and with attention to the recent technological developments.

     
  •  DC 
  • DC-M1 - The studenthas knowledge of the basic concepts, structures and coherence.

 

  EC = learning outcomes      DC = partial outcomes      BC = evaluation criteria  
Offered inTolerance3
Exchange Programme Engineering Technology J
Master of Electromechanical Engineering Technology optie design & production J



1   Education, Examination and Legal Position Regulations art.12.2, section 2.
2   Education, Examination and Legal Position Regulations art.15.1, section 3.
3   Education, Examination and Legal Position Regulations art.16.9, section 2.